Step | | Procedure & Parts & Tools |
1 |
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TURN KEY TO TURN OFF POWER TO MACHINE
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3 |
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LOCATE THE DRAIN HOSES ON THE BACK OF THE MACHINE.
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4 |
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PULL TO REMOVE THE HOSES. PLACE HOSES NEAR DRAIN AND REMOVE CAPS
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6 |
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REMOVE THE TANK BOLT ON RIGHT SIDE OF THE MACHINE.
Ratchet-Socket metric 13mm |
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7 |
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LIFT THE TANK TO OPEN THE MACHINE, AND REMOVE BATTERIES.
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8 |
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REMOVE BRUSH GUIDE WHEEL WITH TWO 5MM ALLEN HEAD SCREWS
Wrench-Allen metric 5.0mm |
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9 |
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REMOVE THE REMAINING ALLEN HEAD SCREWS AROUND THE BRUSH SHROUD
Wrench-Allen metric 5.0mm |
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10 |
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LIFT UP TO REMOVE THE BRUSH SHROUD.
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11 |
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REMOVE THE MOTOR LEADS AT THE CONNECTION BLOCK TO THE LEFT OF THE MOTOR. USE A SMALL FLATHEAD SCREWDRIVER TO LOOSEN THE SET SCREWS.
Screwdriver-flat tip |
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12 |
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PULL TO REMOVE THE SOLUTION LINES TO THE RIGHT OF THE MOTOR
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13 |
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UNDERNEATH THE DECK, LOCATE AND PULL TO REMOVE THE BRUSH DECK COTTER PIN
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14 |
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PULL BRUSH DECK OFF THE SHAFT TO REMOVE FROM MACHINE. TURN DECK UPSIDE DOWN AND PLACE ON WORK BENCH
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16 |
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DISCONNECT TRACTION DRIVE WIRES FROM THE POWER BOARD
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17 |
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SHUT TANK AND REMOVE THE DRAIN HOSES AND HOSE CLAMPS.
Screwdriver-flat tip |
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18 |
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REMOVE THE 2 13MM NUTS ON THE FOOT PEDAL. SLIDE THE PEDAL OUT TOWARDS THE BACK.
Ratchet-Socket metric 13mm |
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19 |
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MOVE SQUEEGEE LIFT ARM TO THE SIDE, STAND MACHINE UP ON END (MAY SECURE THE TANKS AS WELL). WHILE IN THE AIR, SPIN WHEELS BY HAND...TAKE NOTICE OF ANY GRINDING/BINDING/CLUCKING.
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20 |
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REMOVE BOTH DRIVE WHEELS
Ratchet-Socket metric 13mm |
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21 |
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REMOVE THE 4 TRANSAXLE MOUNTING BOLT (4 PER SIDE)
Ratchet-Socket metric 13mm |
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22 |
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LET TRANSAXLE REST ON THE FLOOR...CUT ZIP TIES IF NEEDED.
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23 |
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CHECK CARBON BRUSHES AND COMMUTATOR FOR WEAR/DAMAGE
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24 |
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LOOK FOR OIL LEAKING OUT PAST THE AXLE SEALS AND THE SIGHT WINDOW
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